Electricity is used each and everyday around the world. In many ways electricity is somewhat taken for granted, as it’s hard to imagine what the world would be like without electricity at the push of a button or the flip of a switch. This means many electrical products and tools are in high demand, electrical contact buttons included. A component of electrical circuits, electrical contacts are found in connectors, switches, relays and circuit breakers. Electrical contacts come in especially handy because they may be operated in several ways, including electromechanically in relays, through mechanical pressure in machines and sensors, or by humans in switches and push-buttons. Here are some of the most common applications for electrical contact buttons that you may encounter someday soon.
Any reputable brand of electrical contacts is very familiar with toplay. This is the process of continously brazing an electrical contact material onto a coil of substrate material. After the two materials are brazed together, the contact material is form rolled and stamped into the complete assembly. This example of electrical contact buttons is best used in applications where extreme stress and constant use may be involved. For example, heavy machinery or high-volume power systems may use electrical contacts made through the toplay method.
Discrete Tip Brazed
Sometimes electrical contacts are also made through a process called discrete tip brazed. Electrical contact buttons finished in this manner may be made through flame, furnance or induction brazing, depending on their size, shape and volume. These electrical contacts are used to carry high voltage electricity in a variety of systems and setups. The quantity of electrical contacts that you need may also play a role in determining how they are made. Many people use discrete tip brazed electrical contacts for motors, control centers and assembly lines.
Another way in which electrical contacts may be assembled prior to use is through welding. If you’re looking for increased conductivity and efficient electrical flow, welded electrical contact buttons are fantastic. Conveyors, cranes, presses and more often make good use out of welded electrical contacts, which can be produced in one seamless operation prior to final assembly. Those who work in factories or on building sites particularly rely on welded electrical contact buttons to keep their work sites safe for everyone involved. Having the highest-quality electrical contact buttons, regardless of the final application or the method of production, is so important when dealing with any electrical element.